Ilungelo elilodwa lomenzi elitsha lika-Ever Ray lisombulula ingxaki yonyango lomphezulu we-PVC, kwaye i-resin eguquguqukayo ye-UV ivelisa i-ecology yemizi-mveliso.
Kwindawo enkulu yeshishini leplastiki, i-polyvinyl chloride (PVC) ithatha indawo ebalulekileyo ngenxa yexabiso layo kunye ne-plasticity. Nangona kunjalo, iteknoloji yonyango lomphezulu we-PVC yendabuko sele ijongene nemingeni emibini yokukhusela okusingqongileyo kunye nokusebenza kwayo - ukufuduka kwe-plasticizer kubangela ukuba i-PVC ethambileyo iguge kwaye ibe buthathaka, iingubo ezisekelwe kwi-solvent zingcolisa okusingqongileyo, kwaye umphezulu oqinileyo we-PVC eqinileyo kunzima ukufikelela kwi-coating ephezulu yokunamathela. La manqaku entlungu asonjululwa yitekhnoloji entsha.
I-Ever Ray Environmental Material Co., Ltd. izise isisombululo esiphambili kwishishini le-PVC ngelungelo layo lamva nje elithi "Indlela yokwenza i-UV-curable flexible vinyl resin yi-microreactor" (CN 119264378 A). Le teknoloji isebenzisa isixhobo se-microreactor ukulawula ngokuchanekileyo impendulo enamandla ye-exothermic, kwaye idibanisa i-vinyl resin engenambala, eqinileyo nenganyangekiyo ye-UV ngexesha elifutshane kakhulu, nto leyo esombulula ingxaki ye-gelation ebangelwa kukungafikeleli kobushushu kwiinkqubo zemveli.
1. Ubuchule bobuchwepheshe: ukwenziwa ngokuchanekileyo okuqhutywa yi-microreactor
Eyona nto iphambili kwitekhnoloji ye-Ever Ray enelungelo lomenzi ikwindlela yokwakha kwakhona indlela yokwenziwa kwe-resin:
Ulawulo lobushushu olujikelezayo:
Kwindlela yokwenziwa kwe-resin yendabuko, i-ring-opening reaction ye-dibasic acid kunye ne-epoxy resin ikhupha ubushushu obuninzi, okulula kakhulu ukubangela ubushushu obugqithisileyo bendawo (>200℃), nto leyo ebangela ukudibanisa kunye nokuguqulwa kwemveliso. Uyilo lwe-microchannel ye-millimeter-level ye-microreactor lwenza ukuba ii-reactants zikwazi ukufezekisa ukuxubana okusebenzayo kunye nokudluliselwa kobushushu ngaphakathi kwee-millisecond, kwaye zilawula ukuguquguquka kobushushu benkqubo ngaphakathi kwe-±1℃, zisuse ngokupheleleyo i-gelation phenomenon.
Impumelelo yokusebenza:
I-resin ye-vinyl eguquguqukayo ye-UV esandul’ ukwenziwa ine-viscosity ephantsi (efanelekileyo yokutshiza) kunye nokuguquguquka okuphezulu (ukunwebeka xa ikhefu lidlula i-200%), ngakumbi ukuhambelana kwayo ne-PVC ethambileyo kuphucuke kakhulu. Uvavanyo lubonisa ukuba ugqubuthelo lwayo alunazimfa emva kwamawaka ee-gobile kubushushu obuphakathi kwe--20℃ ukuya kwi-80℃, nto leyo esombulula ingxaki yokuqhekeka kogqubuthelo okubangelwa kukuhamba kwe-plasticizer.
Olu phuhliso luxhomekeke ekuqokeleleni okunzulu kwe-R&D ka-Ever Ray. Le nkampani ineelebhu ezimbini zokwenziwa kwe-UV resin kunye nokusetyenziswa kwe-coating, kwaye yakhe isiseko sophando phakathi koshishino neyunivesithi neYunivesithi yaseWuyi kunye neKholeji yoBugcisa neyoBugcisa yaseJiangmen. Iqela lobuchwephesha linamava angaphezu kweminyaka engama-20 kushishino. La mandla e-R&D abonakala nakwiipatenti zayo ezingama-28 kunye nenkqubo yemveliso yokubeka esweni ikhompyutha ye-DCS epheleleyo.
2. Iimeko zokusetyenziswa: uxhobiso olupheleleyo ukusuka phantsi ukuya kwi-3C
I-resin ye-UV ka-Ever Ray ingene kwiindawo ezimbini eziphambili ze-PVC, ikhuthaza ukuphuculwa kokhuseleko lokusingqongileyo:
Imeko ye-PVC ethambileyo
Ukujikeleza komgangatho othambileyo:
Ukuphendula ingxaki yokukrweleka okulula kumphezulu wesikhumba somgangatho wePVC kunye "neenyawo ezinamathelayo" ezibangelwa kukuvuza kweplastiki, i-Ever Ray yenze i-polyurethane acrylate resin eyenza isakhiwo senethiwekhi esinxibeleleneyo nge-UV curing, esithintela iplastiki ukuba ingantanti ngelixa igcina ukuguquguquka komgangatho. Emva kovavanyo, ukumelana nokuguguleka komgangatho ocociweyo kunyuke ngokuphindwe ka-5, kwaye iphumelele isiqinisekiso se-EU EN 14372 esingeyiyo ityhefu.
Isingxobo sentambo esinobuhlobo nokusingqongileyo:
Iintambo zePVC zemveli zixhomekeke kwi-phthalate plasticizers, ezibeka umngcipheko wetyhefu yokuzala. Inkqubo ye-epoxy acrylate ye-Ever Ray ithatha indawo yeengubo ezisekwe kwi-solvent kwaye yenza umaleko okhuselekileyo onokukhupha i-V emva kokunyibilika. Isetyenziswe kwiimveliso zeentambo zedatha zamashishini afana neHitachi kunye neFoxconn.
Indawo eqinileyo yePVC
Ukugqoka ngokufanelekileyo kwezinto ezimile ngendlela ekhethekileyo:
Iiprofayili zomnyango nezefestile kufuneka ziqwalasele zombini ukumelana nemozulu kunye nemiphumo yokuhombisa. I-acrylate resin esebenzayo eguqulwe ngamaqela eyenziwe yi-Ever Ray inokunyangeka kwimizuzwana emi-3, kunye nokunamathela okufikelele kwinqanaba eliqhelekileyo le-ISO 2409 0 kunye nexesha lokumelana netyuwa elidlula iiyure ezingama-2000, okunceda iiConch Profiles ukuba zifikelele ekonyukeni kwe-40% kwisantya somgca wemveliso.
Izindlu ze-elektroniki ze-3C:
Kwiindawo ezibunjiweyo ngenaliti ezifana neekheyisi zefowuni eziphathwayo kunye nee-routers, i-resin yayo ekhethekileyo ye-polyester acrylate ifumana isiphumo se-metallic texture ngenkqubo ye-vacuum electroplating, enobunzima obungaphezulu kwe-3H kunye nokumelana nokusula ngotywala okungaphezulu kwezihlandlo ezingama-500, ibe yimpahla eqinisekisiweyo ye-Huawei supply chain.
3. Unxibelelwano lwemizi-mveliso: ukusuka kwilebhu ukuya kumboniso wehlabathi
Impumelelo entsha ka-Ever Ray ingena ngokukhawuleza kuluhlu lwemizi-mveliso:
Ukwandiswa komthamo:
Le nkampani yakha isityalo esitsha esingama-40,000 square metres kwaye ingenisa inkqubo ye-DCS eguquguqukayo yobushushu ukuqinisekisa ukuba uzinzo lweebhetshi zeemveliso lufikelela kwi-99.8%.
Ukuxhotyiswa kwamashishini:
Njengombonisi osisigxina kwi-China International Coatings Exhibition (booth E3.D31), u-Ever Ray wabonisa ii-resins ezithambileyo eziphuhlisiweyo zokwenza umgangatho we-PVC ngexesha lomboniso ka-2021, ezitsala iinkampani ezininzi ezidwelisiweyo ukuba zifikelele ekuthengeni okucwangcisiweyo.
Ukuveliswa okuluhlaza:
Ngenkqubo yesatifikethi se-ISO 14000, i-resin yayo ye-UV inokunciphisa ukusetyenziswa kwezinyibilikisi ze-organic kwinkqubo yokugquma i-PVC nge-80%, kwaye umgca omnye wemveliso unokunciphisa ukukhutshwa kwe-VOCs ngaphezulu kweetoni ezingama-50 ngonyaka.
4. Amathemba exesha elizayo: Izinto ezintsha ziqhuba ukuveliswa okuzinzileyo
Njengoko imithetho yehlabathi yokusingqongileyo isiya iqina (njengemiqathango ye-EU REACH plasticizer), ukuphuculwa kweshishini le-PVC kuza kwenzeka kungekudala. U-Ever Ray ubeke iindlela ezintathu eziphambili:
Uphando kunye nophuhliso lweeresini ezisekelwe kwibhayoloji:
Ukutshintsha ii-monomers ezisekelwe kwi-petroleum nge-itaconic acid ukunciphisa i-carbon footprint yee-resins
Izixhobo zokuprinta ze-3D:
Ukuphuhlisa iiresini ezithambileyo ezihambelana nePVC ukwandisa iimeko zokwenziwa ezenzelwe wena
Iingubo zokuphendula ezikrelekrele:
Iiresini zeThermochromic/electrochromic zeeprofayili zokwakha ezikrelekrele
Ukususela kwii-microreactors kwiilabhoratri ukuya kwimigca yokugquma kwiifektri zehlabathi, ibali lika-Ever Ray liqinisekisa inyaniso yemizi-mveliso: ezona ngxaki zinzima zezinto eziphathekayo zihlala zivelisa izinto ezintsha eziphazamisayo. Xa ukukhanya okuluhlaza okwesibhakabhaka kwe-UV resin kudlula kumphezulu we-PVC, akukhanyisi nje kuphela indlela yokuphinda kusetyenziswe iiplastiki, kodwa kukwakhanyisa nendlela yokuguqula imveliso yaseTshayina ekrelekrele ukuya kwixabiso elongezelelekileyo.
Iimveliso ze-resin ze-UV ze-Ever Ray ngoku zigubungela uthotho olune olukhulu (i-polyurethane/epoxy/polyester/ii-acrylates ezikhethekileyo), ezixhasa ukupakishwa okwenziwe ngokwezifiso kwe-20-200 kg. Ukuze ufunde okungakumbi malunga neeparameter zobugcisa kunye namatyala okusetyenziswa, nceda undwendwele iwebhusayithi esemthethweni yenkampani okanye utsalele umnxeba kumnxeba wezobuchwepheshe ku-0750-3389775.
