Ukutyhila inkqubo yokwaleka yobuchwepheshe obuphezulu emva kobume besinyithi ngaphakathi kweemoto! I-resin ye-Ever Ray idala inkqubo yokukhusela kathathu B
Kwicandelo le-vacuum electroplating primer, i-Ever Ray icebise ifomyula entsha: i-polyurethane acrylate edibeneyo eyi-13%; i-polycarbonate acrylic resin edibeneyo eyi-12%; i-polyester acrylate edibeneyo eyi-13%; i-trifunctional monomer TMPTA 12%; i-polyether modified polydimethylsiloxane 0.1%; i-photosensitizer 3.5%; i-solvent 46.4%2.
Le fomyula idityaniswe nge-photocuring polymerization, inika i-UV-curing coating isiphumo somphezulu esithambileyo nesipheleleyo, i-plating elungileyo, i-interlayer eqinileyo, kunye nokumelana kwamanzi okuhle kakhulu.
Iziphumo zovavanyo zibonisa ukuba i-primer ingahlangabezana neemfuno zovavanyo lwe-hydrolysis oluqinileyo lweVolkswagen: emva kweeyure ezingama-72 zovavanyo kwindawo eshushu nefumileyo engama-90℃ kunye nama-95% RH, imeko yomphezulu wemveliso ayitshintshanga kwaye uvavanyo lokunamathela luyafaneleka.
Ilungelo elilodwa lomenzi wepententi elithi "Izinto ze-polymer resin ezikhaphukhaphu ezingamelaniyo noboya bentsimbi" ezisetyenziswe ngu-Ever Ray ngoNovemba ka-2024 zinyuse ukusebenza kwe-topcoat ukuya kubude obutsha1. Le teknoloji isebenzisa ii-arhente zokudibanisa i-silane ezilungisiweyo ukuguqula ngokweekhemikhali i-nano zirconium oxide, yazisa amaqela amaninzi asebenzayo kumphezulu we-nanoparticles, kwaye iphucula kakhulu ukusebenza okupheleleyo kweemveliso ze-resin.
Inkqubo epheleleyo yenkqubo yokuphilisa kabini
Inkqubo epheleleyo yokugquma i-vacuum plating coating kabini kwiindawo zangaphakathi zeemoto ibandakanya amanyathelo amaninzi achanekileyo:
Inqanaba lokunyanga umphezulu: Okokuqala, coca, uthulise uze womise umphezulu wento ukuqinisekisa ukucoceka kwesiseko. Emva koko susa umbane ongashukumiyo ukuze uphephe iziphene ekutshizeni okulandelayo.
Inqanaba lokwakhiwa kweprimer: Futha iprimer ye-electroplating ye-vacuum ngqo kumphezulu wezinto zeplastiki (ikakhulu iPC, iABS, iPC+ABS, njl.njl.). Emva kokufutha, qinisa iprimer ngokucoca nge-UV okanye ngokubhaka ngobushushu obuphantsi.
Inqanaba lokugquma nge-vacuum: Kwimeko-bume ye-vacuum, iteknoloji yokutshiza nge-magnetron okanye iteknoloji yokutshiza ngokumelana isetyenziselwa ukufaka ii-athomu zesinyithi kumphezulu we-primer ukwenza i-metal coating. Izixhobo zanamhlanje zidibanisa i-magnetron sputtering kunye ne-vacuum evaporation technology ukuphucula umgangatho kunye nokusebenza kakuhle kwe-coating.
I-Midcoat kunye ne-topcoat coating: I-Midcoat itshizwa kwi-metal coating ukuze inike umbala, kwaye ekugqibeleni kufakwa i-topcoat engagugiyo. Emva kokuba i-topcoat inyangiwe, kwakheka umaleko okhuselayo ukuze uxhathise ukuguguleka kunye nokubola xa kusetyenziswa imihla ngemihla.
Kuyo yonke le nkqubo, uyilo lwezixhobo kunye nendlela yokujikeleza izinto zokusebenza zibalulekile ekufaniseni ukugquma. Izixhobo zanamhlanje zisebenzisa inkqubo ye-orbital ye-6-axis/8-axis/9-axis, kwaye ulawulo lwesantya olungenamaza aguquguqukayo luqinisekisa ukugquma okufanayo kuzo zonke ii-engile.
Amathuba eMarike kunye namatyala okusetyenziswa
Imarike yokugquma i-vacuum plating ngaphakathi kweemoto iqalisa ixesha lokukhula ngokukhawuleza. Ngokuthandwa kwezithuthi ezintsha zamandla, iimfuno zabathengi zokuqonda itekhnoloji kunye nobunewunewu bokuhombisa ngaphakathi ziyanda rhoqo. Inkqubo yokugquma i-vacuum plating inokongeza izinto zesinyithi ngaphakathi kweemoto, iphucule ubume kunye nencasa, kwaye idale ingqiqo yanamhlanje yetekhnoloji kunye nobunewunewu.
Iimveliso ze-Ever Ray zisetyenziswe kakhulu kwiindawo ezininzi zangaphakathi kweemoto, kuquka ii-gear levers, iiringi zokuhombisa zesiteringi, iiphaneli zolawulo, iindawo zokuhombisa ze-centre console, izibambo ze-handbrake kunye nee-shift levers, njl. Ezi ndawo zifumene ubume besinyithi obuphezulu kakhulu nge-vacuum plating, nto leyo ephucula intuthuzelo yokuqhuba kunye nemiphumo ebonakalayo iyonke.
Emva kokuba uphawu lwemoto oludumileyo lusebenzise inkqubo ye-resin ye-Ever Ray, ukumelana nokukrwela kwamalungu angaphakathi kunyuke ngama-50%, kwaye ubomi benkonzo buye bandiswa ngeminyaka engaphezu kwemithathu. Umlawuli woyilo lophawu uthe: "Ubume besinyithi obungacwebezeliyo bube lulwimi loyilo oludumileyo lwezithuthi zethu ezintsha zamandla."
U-Ever Ray useke ubudlelwane bentsebenziswano bexesha elide neeyunivesithi ezifana neWuyi University School of Chemical Engineering kunye neJiangmen Vocational and Technical College, waza waseka iziko lophando nophuhliso kwiJiangmen Health Research Institute ukuqinisekisa ukuba iimveliso kunye nobuchwepheshe benkampani zihlala ziphambili kushishino lokunyanga imisebe ye-UV.
Le nkampani okwangoku ineepatenti ezili-9 zokuyila kwaye iqatshelwe liSebe lezoShishino lePhondo laseGuangdong "njengeshishini elincinci neliphakathi elitsha nelikhethekileyo". Ezi mpumelelo zintsha ziqhuba uphuhliso lwetekhnoloji yokugquma iimoto ngaphakathi ukuya kwicala elinobuhlobo nokusingqongileyo kunye nokusebenza okuphezulu.
